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Jade (Jadeite) Stone Cutting Machine

    Description

    Diamond Wire Cutting Machine Detail
    Machine Structure
    The Jade (Jadeite) Stone Cutting Machine features a heavy-duty welded frame with a total weight of approximately 1300 kg, ensuring vibration dampening during large-block cutting. The machine accommodates workpieces up to Φ900 mm in diameter, with a maximum load capacity of 400 kg and thickness of 400 mm .
    Transmission System
    Precision movement is achieved through imported ball screws and linear guide rails, driven by stepper motors. The rotary worktable is powered by a three-phase asynchronous motor, providing stable motion for heavy workpiece positioning.
    Diamond Wire Cutting Machine System
    Cutting Unit
    The machine utilizes diamond wire of 0.38-0.45 mm diameter for minimal kerf loss. Cutting parameters include feed rate up to 30 mm/h, achieving surface roughness ≤0.1 mm and machining accuracy of ±0.1 mm .
    Diamond Wire Cutting Machine Detail
    Tension Control System
    An automatic pneumatic tensioning system with imported components maintains constant wire tension during operation, preventing wire breakage and ensuring cutting stability. The system includes integrated broken-wire protection .
    Diamond Wire Cutting Machine Detail
    Control System
    Equipped with the self-developed X80 CNC system, the interface enables two-step operation: workpiece fixturing and automatic cutting initiation. The control cabinet integrates motor drives and safety circuits for reliable production use.

    Advantages &Features

    01
    0.38mm diamond wire reduces kerf loss compared to traditional blades, maximizing material yield and increasing profit per stone.
    02
    Automatic pneumatic tensioning with imported components maintains constant wire force, preventing breakage during 24-hour continuous operation—enabling unattended overnight cutting.
    03
    Imported ball screws and linear guides deliver ±0.1 mm machining accuracy, ensuring consistent slice thickness across batch production—eliminating dimensional variations
    04
    Self-developed X80 CNC system enables full automation, allowing operators to master the machine in 20 minutes and reduce labor costs.
    05
    Integrated broken-wire protection automatically halts operation upon wire failure, preventing damage to high-value workpieces during processing.
    06
    Imported pneumatic tensioning ensures consistent wire stability, resulting in smooth, chip-free surfaces that minimize post-processing.

    Parameter

    ParameterSpecification
    Equipment size2078*1480*1800mm
    Equipment weight≈1300kg
    Total power2kw
    Rated voltageAC220V 50-60Hz
    Maximum machining sizeΦ900mm
    Maximum processing weight400kg
    Maximum machining thickness400mm
    Machining surface roughness≤0.1mm
    Machining accuracy±0.1mm
    Maximum processing efficiency30mm/h
    systemIndependently developed X80
    Lead screw and guide railimport
    driving methodStepper motor
    Wire DriveThree-phase asynchronous motor
    Tightening methodpneumatic
    Diameter of diamond wire0.38-0.45mm
    Line breakage protectionhave

    Application


    FAQ

    What is a Jade (Jadeite) Stone Cutting Machine? 

    A jade stone cutting machine is a specialized device designed to slice through tough jadeite and nephrite boulders. Most modern versions are diamond wire saws: they use a continuous loop of steel cable embedded with diamond particles as the cutting tool . Key features include a worktable to hold large, heavy stones (often up to 400kg), a motor to drive the wire, a tensioning system (often pneumatic) for stability, and a CNC control system for precise, automated cuts . Their primary advantage is minimizing material waste from the narrow cut width .

    How to cut jade stone? 

    Jade (5.5-7 on Mohs scale) is too hard to carve with metal tools. Traditionally, artisans used abrasives like quartz or garnet sand with water, applying this “slurry” to tools such as string saws or wheels to grind away material . Today, modern methods use diamond-coated tools—blades or diamond wire saws—that cut through the tough, fibrous structure efficiently. The process always involves water cooling to prevent heat cracks and tool wear .

    What is jade stone cutting? 

    Jade stone cutting is the initial stage of transforming rough jadeite or nephrite boulders into workable pieces . It involves slicing the raw material to open it, remove flaws, and create slabs or preforms for jewelry or carvings . Unlike carving, which adds detail, cutting is about dividing material. Given jade’s high value, the goal is to maximize yield with minimal waste, a task for which diamond wire saws are particularly effective .

    Does a Diamond Wire Saw cut stone? 

    Yes, diamond wire saws are highly effective for cutting stone, including hard varieties like granite and jade . They use a steel wire embedded with diamond beads to abrasively “saw” through the material . This method is preferred for its precision, minimal material waste (thin kerf), low vibration, and ability to make complex cuts in large or irregular blocks, which is why it’s a standard tool in both quarries and stone fabrication shops .

    How to cut stone with a jade (jadeite) stone cutting machine? 

    First, the stone is secured on the machine’s worktable. For jade, it’s important to assess the stone’s internal grain or fiber direction, as cutting along the grain often yields smoother results and prevents chipping . The diamond wire is then looped around or positioned against the stone. The machine tensions the wire and initiates the cut, often automatically, while water cools the cutting zone . The operator monitors the steady, precise abrasion process until the block is sliced.

    What tool makes the thinnest cut in stone?

    Diamond wire saws generally make the thinnest cut, or kerf, in stone . Because the cutting medium is a thin wire (typically 5-11mm in diameter including diamond beads, with much thinner steel cores) , it removes significantly less material compared to a wide, rigid circular blade saw . This thin kerf is crucial when cutting expensive materials like jade, as it directly translates to less dust and more usable product from every block.

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